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Business Stage:

Commercial Fishing Leader


Fly Fishing

WERX Role:

Design, Develop, Produce


man casting fishing line in river

Grundens’ CEO Dave Mellon reached out to Mike at WERX one summer day as Mike was out exploring Montana, and explained how the brand had built an impressive in-house product team of seasoned professionals from several top brands, and they had their sights on entering the fly fishing market.  Their first products they wanted to launch were aimed to be the most advanced fishing waders on the market, and they were looking for the team to help them along their quest to design and engineer them.


The initial goals were to improve fit overall for ease of mobility, in and out of the water, create a gravel guard that has superior boot protection, and a suspension system that gives greater comfort and adjustment for more body types and less shoulder fatigue. 

designing fishing gear

The Collab

Things kicked off in the WERX studio where category director, Curtis Graves, came through to examine the industry's most popular waders.

As always, begin with pain points.


Developing advanced products means that all of the necessary boxes are checked, the advanced aspect comes from creatively tackling certain stresses in other products, or adding a functionality that was either overlooked in the past, doesn't exist, or could be made better. And, obviously, fundamentals are the name of any game. 

​Looking at the leading waders in the market, we went  through the fabric offering of Gore-Tex, Schoeller, and advanced neoprene materials from a few high end suppliers. 


We discussed fit, function, stress points and how we could utilize Grundens heritage in commercial fishing to bring a spin to how waders could be re-imagined.

sketching design table process
man wearing fishing waders


 The biggest challenge to reinvent the fit was working within the parameters of a fabric that is limited in stretch.  Gore-tex has some great performance for waterproofness and heat vapor release, but what it lacks is great stretch. 

man putting on wader boots


Working with our deep experience in outerwear shell layers, from mountaineering shells, thick fire-retardant workwear, to cut-resistant military/tactical fabrics we were up for the challenge to develop ease of mobility through garment patterning.

Approaching the pattern work with the goal to limit seams, as in past developments and consumer use cases with other waders we have witnessed main waterproof leaks coming from seam failures. With the shoulder harness, we looked at fusing durable stretch wovens with advanced foam structure we used in technical backpack straps. Similar to climbing harnesses, it ensures minimal water retention, durability, and supportive comfort for the wearer for extended time periods.


Once the wader block was narrowed down, we worked through each panel to see how we could shape the block to ensure best fit and mobility without adding additional seams and panels.  Ergonomic paneling and darting to create volume we landed, with a very unique design that looks unlike any other wader in the market. In this regard, we were able to establish a technical aesthetic for Grundens waders, putting function first.



The results included a multi-pocket organization system allowing effortless organization of essential tools and accessories, ensuring quick and easy access on the go.


The seamless belt loops not only provide a sleek and streamlined appearance but also offer added durability and security. The adjustable shoulder suspension system gives anglers the ability to personalize the fit to their liking, enhancing both comfort and support.


Moreover, the overall improved fit and mobility of these waders makes casting and navigating challenging terrains a breeze, enabling fishers to focus on their experience rather than any discomfort. 

man holding fish in a net

Working with the highly experienced and knowledgable team at Grundens, we were honored to be able to be a part of such a dynamic and impressive team’s initiative to bring the legendary Grundens’ fishing brand into the fly-fishing market.


The Grundens vision and direction was the guiding light to create such a game changing product launch.



Mike and the entire WERX team executed on the assignment to design an innovative wader pattern that leapfrogged all waders on the market in terms of mobility and offer an unprecedented range of motion that delivers on wading comfort.


Mike’s personal passion as a fly angler contributed to the design execution, and the entire WERX team’s ethos of “design by prototyping” really shines when we’re collectively trying to re-imagine a pinnacle product in an already tough category to succeed in. I really appreciated the approach that the WERX team took to problem solving and I’m confident that their collective product design process has allowed Grundens to emerge as a new player in the Fly Fishing Wader market in a way that allows us to solve for an angler’s need of mobility and comfort in a wader.

Curtis Graves

Grundens Director of Product

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